DESIGN AND MANUFACTURING

Innovative Biochips offers a full range of product development services from design and prototype to scale-up manufacturing of microfluidic products based on your specification. Our team with extensive experience will provide comprehensive design and development of cutting-edge products.

Innovative Biochips’ product development service includes feasibility test, concept design, prototype test and validation, design for manufacturing, and mass production. During this process, our team will work closely with the customer to identify requirements, come up with a comprehensive plan, and deliver a high-quality product that meets the goal.

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AREA OF SERVICES

From idea to final product, the journey to develop a highly integrated platform can be a long and complex process. With decades of experience in microfluidic technologies and long history of developing successful microfluidic platforms, Innovative Biochips will guide you through every step of the development process, including feasible ideas, concept design, prototype test, scale-up, and production.

SU-8 Silicon Mold & PDMS Device Fabrication

Design: >10 years of microfluidic R&D experience assisting the AutoCAD-based 2D design
Photomasks: 4”-6” square chrome photomasks available
Silicon Wafers: 4”- 8“ diameter available
SU-8 Width: ≥2.0 µm line width
SU-8 Thickness: 5-100 µm height according to the specific requirement
Fabrication Environment: Class 1,000 ISO 6 certified cleanroom
Surface Treatment: Silanization to mold surface for easy PDMS peel off
Hole Punching: High-quality hole punching by robotic punching system
Alignment: Precise alignment of upper and lower PDMS layers
Bonding: Plasma-activated PDMS-PDMS bonding and PDMS-glass bonding
Report: A full characterization and test report will be provided
Lead Time: Less than one week after receiving photo mask
Product Examples: 1CellDish™-60mm, 1CellPlate®-mini, 1CellDish™-Glass Bottom, Million Microwell Device, AD-Chip

Injection Molding & Mass Production

Design: >10 years of microfluidic R&D experience assisting the SolidWorks-based 3D design
Mold Material: Stainless steel
Plastic Material: PS (Polystyrene), PP (polypropylene), PC (polycarbonate), PMMA, etc.
Line width: ≥10.0 µm
Production Environment: Fabrication in a cleanroom
Report: A full characterization and test report will be provided
Lead Time: Rapid prototyping maybe in less than one month after completing the design
Product Examples: 1CellPlate®-96well, 1CellPlate®-Assay, LOFT Plate

OUR CAPABILITIES

Application

With extensive knowledge and experience in microfluidic design and manufacturing, iBiochips develops high-accuracy microfluidic products in a wide range of applications.