DESIGN AND MANUFACTURING
Innovative Biochips offers a full range of product development services from design and prototype to scale-up manufacturing of microfluidic products based on your specification. Our team with extensive experience will provide comprehensive design and development of cutting-edge products.
Innovative Biochips’ product development service includes feasibility test, concept design, prototype test and validation, design for manufacturing, and mass production. During this process, our team will work closely with the customer to identify requirements, come up with a comprehensive plan, and deliver a high-quality product that meets the goal.
AREA OF SERVICES
From idea to final product, the journey to develop a highly integrated platform can be a long and complex process. With decades of experience in microfluidic technologies and long history of developing successful microfluidic platforms, Innovative Biochips will guide you through every step of the development process, including feasible ideas, concept design, prototype test, scale-up, and production.
SU-8 Silicon Mold & PDMS Device Fabrication
- Design: >10 years of microfluidic R&D experience assisting the AutoCAD-based 2D design
- Photomasks: 4”-6” square chrome photomasks available
- Silicon Wafers: 4”- 8“ diameter available
- SU-8 Width: ≥2.0 µm line width
- SU-8 Thickness: 5-100 µm height according to the specific requirement
- Fabrication Environment: Class 1,000 ISO 6 certified cleanroom
- Surface Treatment: Silanization to mold surface for easy PDMS peel off
- Hole Punching: High-quality hole punching by robotic punching system
- Alignment: Precise alignment of upper and lower PDMS layers
- Bonding: Plasma-activated PDMS-PDMS bonding and PDMS-glass bonding
- Report: A full characterization and test report will be provided
- Lead Time: Less than one week after receiving photo mask
- Product Examples: 1CellDish™-60mm, 1CellPlate®-mini, 1CellDish™-Glass Bottom, Million Microwell Device, AD-Chip
Injection Molding & Mass Production
- Design: >10 years of microfluidic R&D experience assisting the SolidWorks-based 3D design
- Mold Material: Stainless steel
- Plastic Material: PS (Polystyrene), PP (polypropylene), PC (polycarbonate), PMMA, etc.
- Line width: ≥10.0 µm
- Production Environment: Fabrication in a cleanroom
- Report: A full characterization and test report will be provided
- Lead Time: Rapid prototyping maybe in less than one month after completing the design
- Product Examples: 1CellPlate®-96well, 1CellPlate®-Assay, LOFT Plate
OUR CAPABILITIES
Application
With extensive knowledge and experience in microfluidic design and manufacturing, iBiochips develops high-accuracy microfluidic products in a wide range of applications.
- Live-cell imaging chamber
- Cell manipulation for trapping and pairing
- Cell isolation and separation
- High throughput drug screening
- Single-cell genomics and proteomics
- Customized microwell array
- Fluid metering and transfer
- And more….
Development Tool Box
Innovative Biochips equipped with a comprehensive toolbox to build a complex microfluidic product with fast turn-around efficiently and effectively.
- Class 1000 ISO 6 certified cleanroom
- Micro-fab and soft lithography
- Laser material processor
- Multichannel fluorescent microscope
- 2D and 3D CAD design
- Injection molding
- CNC machining
- Substrate bonding
- And more….
